Fans, Air Movement, Humidity and Temperatures
Introduction
The Growing Environment
The most overlooked environmental factor
affecting plant growth inside a growing environment or growing
structure is airflow. Getting just the right degree of air movement
across a leaf surface is vital to good production and yields and can
mean the difference between high rates of photosynthesis occurring
or none at all. Good air flow also assists temperature control, CO2
replenishment, reduces humidity and lowers the occurrence of certain
diseases.
Boundary Layers and the Leaf Flutter Effect
A small amount of air movement - just
enough to gently move or 'flutter' the leaf - has the effect of
removing the stale, humid air from the boundary layer that lies just
above and just below the leaf surface. This boundary layer of air
supplies the leaf with CO2 and also holds much of the moisture
transpired by the plant. If there isn’t any air movement, diffusion
of water vapor out of the leaf and CO2 into the leaf begins to slow
as the boundary layer air mixes too slowly into the rest of the
environment. Air movement across the foliage creating a `flutter
effect’, also assists photosynthesis and transpiration which plays a
major role in calcium transportation, preventing blossom end rot and
tip burn in certain plants.
Temperature Control
One of the most effective methods of cooling a
growing environment is simply by having adequate ventilation and
airflow drawn in from outside and vented out again. Obviously the
amount of ventilation required to maintain the ideal temperature
range will depend on such factors as the temperature of the incoming
air, the heat load from lights in the growing area and the amount of
air drawn into and flushed out on a regular basis. Optimal growing
temperatures for warm season, high light crops differ depending on
the level of CO2 provided in the growing environment. Where CO2
enrichment is used to maximum levels (in excess of 800 ppm), plants
are able to maintain higher rates of photosynthesis under good light
conditions where the temperature is run higher than normal.
Temperatures in the range 80 F (27 C) to 92 F (32 C) with CO2
enrichment are recommended where light levels are high for warm
season crops. Where CO2 enrichment is not being used, or is only
being applied to prevent CO2 depletion by the plants and provide
ambient levels (265 ppm), temperatures should be set lower to
prevent 'plant stress' which can occur when conditions become too
warm and stomata shut down to prevent excessive water loss.
Temperatures for non enriched crops with good light levels are best
kept in the range 75 F (24 C) to 85 F (29 C) for warm season crops.
Night temperatures, when no CO2 enrichment should be carried out are
best run at lower levels - this assists the plant to restore
turgor pressure
with an increased uptake of water at night. Temperatures in
the range 65 F (18 C) to 75 F (24 C) are ideal for night or `non
lighting’ periods.
Humidity and Disease Control
High humidity levels can become a major problem
where plants with large leaf areas in a warm but restricted growing
environment are continually transpiring and releasing water vapor
into the air. Ideal humidity levels for flowering plants are in the
range 30 - 50%, however the higher the humidity level, the greater
the risk of certain plant diseases such as mildew and botrytis as
well as bacterial infection where moisture forms on the leaf
surfaces. Rapidly transpiring plants, with no air replacement can
raise humidity levels within a very short time - conditions ideal
for most disease to take hold. High humidity levels also slow the
rate of plant transpiration (moisture loss from the leaves). Since
transpiration is essential to not only cool the leaf surface but
creates a suction effect resulting in water and mineral uptake and
transportation within the plant, it is essential to keep the process
going.
Fans in a grow room, not only vent out humid air
but bring in drier air to the growing environment and this is
essential for not only good plant growth but also disease
prevention. When humidity levels are high, condensation at night
when it is generally cooler can become a major problem. Condensation
on plant surfaces provides the perfect environment for many fungal
spores and bacterial diseases to infect the plants. It takes only a
few hours of high moisture levels for most diseases to infect plant
tissue and take hold, so reducing humidity and preventing
condensation are one way of protecting plants from disease
outbreaks.
Fan Types Required
Airflow patterns should be considered in the
design of any growing environment. The placement of fans, vents and
air mixers needs to be fully planned to create good air movement
in through the inlet vents, over and under the plants and out again.
For odd problem areas where still, moist air is collecting, small
mixer fans can be installed.
Intake and Exhaust or Vent Fans
There are two types of fans commonly used in
growing areas - intake and exhaust or vent fans. Intake fans pull
air into the growing area, exhaust fans push it out. Exhaust or
extraction fans which are positioned to extract warm moist air from
the crop are the most useful, however an intake fan which draws in
sufficient fresh air with an adequate vent system to allow stale air
to be vented out works well, provided the fan is large enough for
the area to be vented. Whatever sort of fan is being used to vent
out and draw in fresh air, inside the growing area, air needs to be
mixed and circulated over the plant surfaces.
Osculating Wall Mounted and Pedestal Fans
Circulation or mixer fans, which may be
wall mounted, pedestal, or osculating types carry out the essential
function of mixing the cooler, drier fresh air being brought in, as
well as any CO2 enrichment to create a uniform temperature and
prevent cold drafts from stressing the plants. These fans also carry
out the role of gently moving the stale, humid boundary layer of air
from around the leaf surface and replacing it with fresh, CO2
enriched air which stimulates both photosynthesis and transpiration.
Mixer fans can be wall mounted to save space, but need to be
carefully positioned and angled to get the greatest mixing and air
movement effect. Stand up fans and osculating fans also need to be
positioned with air movement in mind - and if any area of stagnant
air (perhaps areas where fungal disease seem common) is found, small
fans can be positioned to deal with these problems. The main
objective is to not only get air circulating and mixing in the lower
levels of the crop to reduce humidity and disease problems, but also
over the tops of the plants where the most light is falling and
maximum rates of photosynthesis are occurring. Spot checks on CO2
levels, temperature and humidity around the growing area and in the
crop will help discover where air flow is not occurring
sufficiently.
Fan Controllers
Ideally, fans should be linked to a thermostat
- triggering increased air flow and ventilation when temperatures
start becoming to warm, and the CO2 enrichment system if one is
used. CO2 injectors which are designed to enrich fresh new air with
CO2 as the inlet fan comes on are one way of making sure high levels
of CO2 are always present when the lights are on. Fans should also
be triggered to vent out warm, humid air and high CO2 levels just
after the lights switch off at night. High levels of CO2 are not
required at night when the plants are respiring and need to use
oxygen only from the air. Condensation, can be a problem at night
when temperatures cool and humidity in the air result in water
forming on plants and other surfaces. Getting good air replacement
or air changes in the first couple of hours after lights go off is
one way of preventing diseases such as mildew and botrytis whose
spores need very high humidity or free water on the leaf surfaces to
germinate and infect the plants. If drier, fresh air is continually
brought in so humidity is lowered and condensation does not form,
then fungal and bacterial pathogens can’t attack the plants.
Fans can also be linked to a thermostat and
de-humidistat controller, which does the same as thermostat but adds
on de-humidistat. Pre-set to desired humidity level. When grow room
becomes to humid, the exhaust fan will turn on and suck the wet air
out until preset levels are reached. By having control, our fan is
not needed to be on full time without the expense of continual
running. This type of system is ideal where the outside air
temperature is cool and needs to be rapidly mixed and warmed when it
enters the growing area. Where cool outside air temperatures exist,
which might be many degrees below what is being maintained in the
growing environment, continual air changes will result in sudden and
continual drop in temperature resulting in 'thermal stress' on the
plants.
Fan Calculations
Getting the size of the intake and exhaust
fans right for the growing area is important for plant growth and
development and disease prevention. The best set up is a system of
two 'vents' - an intake vent set relatively low down at one end or
corner of the growing area, with the exhaust or extractor fan set
higher up at the opposite end of the room. The idea behind this is
that cool, drier air sucked in from outside will flow up, through
and over the crop (assisted by mixer fans in the room), and warmer,
moist air which rises will be extracted by the fan at the other end.
Step 1:
The first step in working out the size of fan (s) required is to
calculate the amount of air in the growing area. This is done by
multiplying the length x the width of the room x the height of the
room. This will give a value in cubic feet:
For example, a 12 foot by 12 foot room with a
height of 8 foot:
12 x12 x 8 = 1152 cubic feet of air inside the
growing area.
Ventilation fans are rated in the number of cubic
feet of air they can move per minute.
Step 2:
Work out how fast one complete 'air change' needs to be carried out under
warm conditions (i.e. the maximum you will ever need the fan to operate).
If excess heat in a certain growing environment is
a common problem, or there is a large volume of plants growing in a
very restricted space you will need more air flow per hour than for
a larger growing area which doesn’t suffer from too much heat build
up with smaller plants.
Growers commonly underestimate just how much 'air
exchange' is required to remove excess heat and humidity, bring in
fresh CO2 and generally create fresh air movement over all of the
plant surfaces. As a comparison to greenhouse crops growing in full
sunlight - one air change per minute or 60 air changes an hour are
often aimed for with large, mature crops growing under warm, humid
conditions. However, in a grow room situation, one complete air
change obtained in 4-5 minutes is acceptable. Obviously this needs
to be more frequent (one complete air change in 2-3 minutes) where
lighting is creating a lot of extra heat to be removed or when a CO2
generator is being used.
Step 3:
Divide
the air volume of the growing area by the number of minutes required
to get one full air change:
If the room is 1152 cubic feet of air divide by 4
minutes (that's one air change can be carried out in 4 minutes)
Fan capacity required is 288 cubic feet per minute
(for just one extractor fan).
Add on at least 1 medium sized mixer fan (either
wall or stand mounted) for each 200 cubic feet of air, make sure
these are equally spaced in the growing area. More smaller fans will
be beneficial to increase air flow up and under plants in any 'stale
air pockets' which may be prone to fungal or bacterial disease
attack.
While its relatively simple to work out the size of
fan required for a certain size of growing area, other factors
should be taken into account. If insect screens are installed over
inlets, this reduces the rate at which air can be drawn in and both
inlet size and fan size need to take this into account. If the
inlets or outlets are not directly drawing in from or venting to the
outside, but using long ducts, then a larger capacity fan or correct
type of 'ducting fan' will be required, the size of which will
depend largely on the distance air has to be pulled or pushed from
outside.
Conclusion
Air movement with the correct sized fan, well placed mixer fans to
displace stale boundary layer air around leaf surfaces and fan
controllers to get maximum climate control are vital to the success
of any indoor crop. Air movement is often over looked, but an
essential part of maintaining optimal growth conditions by modifying
temperature, humidity and CO2 levels at the leaf surface where the
important plant process of photosynthesis and transpiration are
occurring. Getting fan size and air movement calculations right
means plants have the best conditions for growth, development and
supreme yields.